24 BPM vs 60 BPM Filling Machine: Which One Is Right for Your Bottled Water Business?
Choosing the right capacity is crucial, and the comparison of 24 BPM vs 60 BPM filling machine setups helps bottled water businesses make better investment decisions. for any bottled water plant. Two of the most commonly used capacities in the Indian market are 24 BPM (Bottles Per Minute) and 60 BPM filling machines. While both serve the same purpose—accurate, hygienic, and efficient bottle filling—their application, output, and investment requirements are very different.
In this blog, we compare 24 BPM vs 60 BPM filling machines to help you choose the best option for your production needs.
Benefits of 24 BPM vs 60 BPM Filling Machines for Bottled Water Plants
24 BPM machines are ideal for small water plants due to low investment, simple operation, and minimal maintenance. Meanwhile, 60 BPM machines offer higher productivity, better automation, and lower cost per bottle, making them suitable for growing bottled water businesses needing faster output
24 BPM vs 60 BPM Filling Machine — Understanding BPM
BPM (Bottles Per Minute) refers to the number of bottles a machine can fill in one minute under standard operating conditions.
- 24 BPM Machine: Fills approximately 1,400–1,500 bottles per hour
- 60 BPM Machine: Fills approximately 3,500–3,600 bottles per hour
Higher BPM means higher production capacity, but it also involves higher cost, space, and operational planning.
24 BPM Filling Machine: Overview
A 24 BPM water filling machine is ideal for small to medium-scale bottled water plants or startups entering the packaged drinking water industry.
Key Features
- Compact design
- Lower power consumption
- Semi-automatic or automatic operation
- SS 304 stainless steel construction
- Suitable for 200 ml to 2-liter bottles
Advantages
- Affordable investment cost
- Easy installation and operation
- Lower maintenance requirements
- Ideal for local or regional supply
Limitations
- Limited production capacity
- Not suitable for high-demand markets
- Manual handling may be required in some configurations
Best For
- New entrepreneurs
- Small bottling plants
- Rural or semi-urban markets
- Budget-conscious businesses
60 BPM Filling Machine: Overview
A 60 BPM filling machine is designed for medium to large-scale production units where speed, automation, and consistency are critical.
Key Features
- High-speed automatic operation
- Integrated rinsing, filling, and capping (3-in-1 system)
- Advanced PLC control panel
- High accuracy and minimal wastage
- Continuous production capability
Advantages
- High output and faster ROI
- Reduced labor dependency
- Suitable for bulk and pan-India supply
- Consistent quality and hygiene standards
Limitations
- Higher initial investment
- Requires more space and power
- Skilled operator needed
Best For
- Established bottling companies
- High-demand urban markets
- Contract manufacturing
- Export-oriented units
24 BPM vs 60 BPM: Quick Comparison Table
| Feature | 24 BPM Machine | 60 BPM Machine |
|---|---|---|
| Production Capacity | ~1,500 bottles/hour | ~3,600 bottles/hour |
| Automation Level | Semi / Automatic | Fully Automatic |
| Investment Cost | Low | Medium to High |
| Power Consumption | Low | Moderate |
| Space Requirement | Compact | Larger |
| Ideal Business Size | Small | Medium to Large |
| ROI Speed | Moderate | Fast |
Which Filling Machine Should You Choose?
The choice between a 24 BPM and 60 BPM filling machine depends on your business goals, market demand, and budget.
- If you are starting a new bottled water business, a 24 BPM machine offers flexibility, lower risk, and easier operations.
- If you already have market demand or plan to scale quickly, a 60 BPM filling machine is a future-ready investment with higher productivity and profitability.
Final Thoughts
Both 24 BPM and 60 BPM water filling machines play an important role in the bottled water industry. Understanding your current requirements and future expansion plans is key to making the right decision. Investing in the correct capacity ensures smooth operations, better efficiency, and long-term success.
At Chahith Engineering, we manufacture high-quality SS 304 water bottle filling machines with reliable performance, pan-India installation, and after-sales suppor